Case Studies
A power systems manufacturer was struggling with 40% product returns, six-hour build times, and no scalable processes. Efficiency Edge helped rebuild the team, implement engineering systems, and redesign the product — cutting build time by 95%, reducing returns to 1%, and growing revenue from $2M to $20M in three years.
“We went from a 40% return rate and unpredictable production to a streamlined, scalable operation. The transformation reshaped our entire business.”
–Executive Team Member
A fast-growing manufacturer faced mounting inefficiencies as operations scaled. Through structured process redesign, documentation control, and data-driven problem solving, they achieved $3.3M in annual savings and turned a reactive culture into a disciplined, high-performance system.
“Efficiency Edge helped us see the bigger picture. We thought our problems were isolated — documentation here, testing there — but they showed how everything was connected. The new systems cut waste across the board, and the impact was immediate. We’re now running faster, leaner, and with complete confidence in our processes.”
— VP of Operations, Electronics Manufacturer
A law firm struggled to implement EOS because their processes weren’t clear or consistent. Efficiency Edge mapped key workflows, wrote usable SOPs, and trained the team—allowing them to finish their EOS rollout and grow confidently.
A $15M construction and service company was overwhelmed by chaotic processes, unclear ownership, and declining performance. I redesigned their service workflow, implemented CRM and SOP systems, aligned employee expectations, and restored accountability across the company. The business became efficient, scalable, and positioned for a successful exit.
A year into the implementation of the EOS operating system into our 10-person company, we were experiencing writers’ block documenting our core processes. Chyle put us back on track quickly and set us in a better direction than we would have been if we hadn’t gotten bogged down in the first place. It was a short engagement with long results, and we look forward to bringing him in more quickly if we get stuck in the future.
Owner – Professional Services Firm
We engaged Efficiency Edge to help us establish processes for our growing service business and are thrilled with the results. Chyle has the ability to ask the right questions and get to the heart of what needs improvement, and then he immediately begins to establish a framework for improvement. His suggestions and work are thoughtful and directly applicable—no theoretical frameworks that we have to adapt. I only wish we would have discovered him sooner!
DANA ANDERSON | President, Anderson Poolworks/Purewater Aquatics
