When your operations stall, so does your profit.
In manufacturing and distribution, every delay, rework, and miscommunication eats into your margins. You’ve built the business – but it still feels like you’re wrestling inefficiency every day.
At Efficiency Edge, we help small to mid-sized manufacturers and distributors design the processes that keep products – and profits – moving. We uncover the hidden waste in how work flows between teams, suppliers, and customers, then build clear, data-driven systems that run smoothly without constant oversight.
Our process frameworks have taken one business from $2M to $20M in three years and saved others over $20M annually in waste and inefficiency.
Common Challenges
Too much effort for too little result
- Tasks get done differently every time
- Information lives in people’s heads instead of systems
- Simple processes require manual workarounds
- Employees spend time fixing avoidable mistakes
Quality, timelines, and outcomes vary day to day
- No standardized methods for recurring work
- Customers get different experiences depending on who handles it
- Teams spend more time reacting than refining
- “Good enough” has replaced continuous improvement
The business can’t scale until the systems do
- Every new customer adds complexity
- You need better processes, not more people
- Operational chaos is limiting growth potential
- You know you could do more – if the systems worked better
You can’t improve what you can’t see
- There’s no clear way to track progress or bottlenecks
- Data is scattered across spreadsheets and emails
- Decisions are made on gut feel, not information
- You’re unsure where the real inefficiencies are
Your tools don’t talk – and neither do your processes
- Multiple systems track the same information
- Manual data entry causes errors and rework
- Reports are delayed or unreliable
- Technology isn’t supporting your workflow – it’s slowing it down
What I Offer
The Process Reset™ – 90 Day Diagnostic
Uncover bottlenecks, wasted effort, and missed profit opportunities hiding in your operations.
We map your core processes, measure performance, and design actionable improvements that can free up 10–20% of your working capital — often without adding staff or equipment.
The Efficiency Edge Framework™ — Full-System Optimization
A structured improvement program based on Lean Six Sigma and the DMAIC methodology.
We guide your team through defining the real problems, measuring what matters, analyzing data, implementing sustainable improvements, and establishing control systems that stick.
The Process Overhaul — Long-Term Transformation
For businesses ready to scale or prepare for transition.
We work shoulder-to-shoulder with your leadership team to build the operational foundation for sustainable growth: integrated systems, clear accountability, measurable KPIs, and documented processes across all departments.